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A report prepared at the 1997 International Executive
Forum
Managing International Research and Development
of the Carnegie Bosch Institute
Pittsburgh, October 1997
Managing International R&D
for Global Platforms
and Local Adaptations
Working Paper 98-1
by
Dr. Michael Bolle, Robert Bosch GmbH, Germany
Michael A. DiFlora, Tecumseh Products Co., USA
Dr. Gerhard Felten, Robert Bosch GmbH, Germany
Dr. Kunihiko Hara, Denso Corp., Japan
Thomas L. Holt, Caterpillar France S.A, France
Stephen A. Hyland, Caterpillar Inc., USA
Kenneth L. Klaer, Scientific Atlanta, Inc., USA Dr.
Jacques G. Lemoine, Corning Inc., USA
Walter Meyer, Siemens AG, Germany
Tommy J-E Persson, Volvo Car Corp., Sweden
Wolfgang. O. Rein, MAHLE, Inc., USA
Dr. Heinz Schulte, Carnegie Bosch Institute, USA
Dr. Wolfgang Simon, Robert Bosch GmbH, Germany
Edited by John L. Naman, Kristina Dahlin and Michele A. Krohn
Carnegie Mellon University
Table of Contents
Introduction 1
R&D Strategy, Structure, and Management 2
The R&D strategy process 2
The globalization of R&D 3
Managing short-term development and long-term research 4
Prioritizing resources for R&D projects 4
Integrating functional and R&D strategies 5
International Cross-functional Teams for Product Development
6
Cross-functional teams in the product development cycle 7
Design of cross-functional teams 9
Individual rewards 9
Corporate priorities 10
Projecting future needs 10
"Dynamic reallocation" of functional personnel 11
Technological competence - gaining and keeping 11
Managing Collaboration 12
Conclusion 13
Appendix 1 - Quality Function Deployment (QFD) 15
Introduction
This report is the result of a week-long International Executive
Forum for R&D executives sponsored by the Carnegie Bosch
Institute at Carnegie Mellon University in Pittsburgh, Oc-tober
1997. The report describes current issues and challenges that
the forum participants considered important in improving the
performance of international R&D organizations.
The forum participants focused on the R&D activities
of large multinational corporations with operations in countries
with open markets, producing state-of-the art products. Each
participant's firm has production sites in multiple countries
and decentralized research and development activities in several
countries. A typical example, a blend of several firms, is
illustrated in figure 1. Not all products or components are
necessarily developed or manu-factured in all locations. Most
firms strive for a global platform product that can be locally
adapted (at least at the national level) to customer requirements,
regulatory requirements, and distribution channels. In the
report, current issues concerning the strategy, organizational
structure, and human resources required for continuing success
in these R&D intensive or-ganizations are discussed.

Key: R = Research Lab; D = Development Lab;
M = Manufacturing Plant
Figure 1 Multinational R&D Facilities Example
The ground rules of the forum include a strict policy of
non-attribution of individuals or companies. Consistent with
this policy, pseudonyms such as Company X are used in this
re-port in all references to real organizations, whether or
not participating in the forum. The ob-servations and discussion
about these companies have not been altered nor fabricated.
R&D Strategy, Structure, and Management
This section of the report provides details about the strategy,
organization, and management of research and development activities
drawn from the 1997 forum participants. It is asserted that
the success of an organization's technology strategy critically
depends on research and development people doing the right
things (effectiveness) and doing things right (efficiency).
Much of the discussion concerned problems and tradeoffs in
improving effectiveness and ef-ficiency.
This report discusses the process in which R&D strategy
is developed, the importance of in-tegrating corporate and
R&D strategies, and the complications involved in implementing
strategy. Strategy currently is being developed in a context
of high complexity that is mani-fest in three key areas: product-market
diversity, rapidity of change, and density of organiza-tional
relationships or communications linkages. Diversity encompasses
the range of prod-ucts and services, breadth of geographic
markets, and distribution of production and R&D fa-cilities.
Rapidity of change includes changing industry prices, speed
of technological change, and velocity of new product introductions.
Density of linkages includes external relations with customers
and suppliers as well as internal linkages among R&D,
production, and busi-ness units. Understanding these background
conditions is important to understanding the pro-cess by which
R&D strategy is developed.
The R&D strategy process
The 1997 forum discussed the best strategy-making practices
and processes drawn from a number of organizations. An example
of a "best practices" approach to strategy is Company X, discussed
below.
Example 1
The corporation board and executives of Company X have a global
view of R&D that is translated into a well-defined corporate
R&D strategy. X uses a three-part model to motivate and
focus R&D activities: Vision, Mission and Strategy. The
R&D strategy contains five key sub-strategies: 1) people,
2) maintaining a creative climate that helps ensure quality
(defined as effectiveness and efficiency); 3) globalization,
4) a focus on core technologies and competencies (research),
with a time frame greater than two years; and 5) a policy
of transferring to divisions any business technology (development)
projects with a time frame of less than two years.
The strategy-building process was very comprehensive. A small
group of managers spent six months developing a set of factors
and then presented a draft to all R&D per-sonnel. The
company held four meetings with all R&D employees. Outsiders
(academic and consultants) were brought in to comment on the
plan. Management sincerely wanted all of the organization's
members to buy into the model and plan. It took one year of
in-tensive selling to the R&D group for them to fully
accept the new strategy.
This strategy process helped to create an identity for corporate
R&D. The R&D center now uses tools such as portfolio
management and project management and can rational-ize in
a consistent manner why some projects are killed and others
funded. Each project is evaluated in terms of (probability
of success) x (size of impact). Major projects are re-viewed
and revised periodically, as often as every 3 months. At that
time, the relative priorities of projects are also reviewed
and revised. Communication with employees is considered to
be a key to the on-going success of this process and is felt
to be a critical success factor for the corporation as a whole.
The globalization of R&D
Globalization of R&D is an important strategy issue.
In national or multinational R&D, re-search centers are
staffed with personnel of one nationality and work more or
less independ-ently of other groups. Globalization involves
the multinational personnel and often collabo-ration among
diverse research centers. Participants pointed out that globalization
sometimes develops unintentionally or may be an intentional
strategy.
Intentional strategies for globalizing R&D emphasize
access to expertise, best use of re-sources, enhancing creativity,
and mixing of nationalities. The differences in training and
perspectives not only make nationally diverse groups of researchers
generate more project ideas but also helps them come up with
more solutions per project. Several firms report ac-celerated
product development cycle-times, partly due to work distributed
to more than one location.
Globalization develops unintentionally by acquisition of
a company for other reasons than R&D, e.g., market access.
When the acquired company has its own R&D unit, the acquirer
must decide whether to keep part of the R&D group, all
of it, or close it entirely. Several factors influence whether
a R&D unit may be closed down or not: 1) government interven-tion
may require keeping the unit, 2) the firm may want to maintain
competence in the tech-nology, and 3) having a local R&D
unit may be important to customers. Even if the R&D unit
is closed down, the personnel may be absorbed by other centers.
After one or more ac-quisitions, the company may begin developing
an intentionally global R&D strategy.
Globalization of R&D is affected by the markets that
the company serves. Product technol-ogy is sometimes lagged
for different geographical markets due to the technological
level of the countries. This is especially the case when comparing
western markets with developing economies. Recently there
has been a trend toward customers in developing countries
want-ing the latest technology and being uninterested in older
product generations. Because of this closing of the technology
gap, many forum participants see the world as becoming one
mar-ket, especially with regard to technology and research.
Globalization may be limited to re-search, as the development
of many products continues to be highly dependent on national
and cultural factors.
The previous discussion about strategy development and globalization
highlights many of the areas of complications involved in
implementing strategy. In particular, forum participants brought
out issues involving managing trade-offs between short-term
development and long-term research, different approaches to
prioritizing resources for R&D projects, and complica-tions
integrating corporate, functional, and R&D strategies.
Each of these issues is reviewed in turn.
Managing short-term development and long-term research
Most forum participants believed it is important for long-term
R&D to be close to customers and product designers in
order to understand what technologies to develop. This intent
can be hindered by a general propensity to allow too much
attention to be spent on short term devel-opment projects
and too little attention on long-term research programs. Several
solutions were examined and critiqued.
For one firm, this is an organizational structure problem,
as they feel that they cannot expect long-term research when
placing research engineers too close to day-to-day operations.
Such structural isolation would seem to work best when researchers
and engineers are working on a small set of projects and when
the company is deeply committed to a long-term research strategy
and its resource requirements.
A dynamic solution is to have people move between being at
a corporate R&D center, away from the short-term thinking,
for periods of time and cycle them back into development proj-ects.
The idea is to keep rotating R&D engineers between these
two locations. This scheme is best suited to a firm having
a large number of projects available for people to rotate
among. Separation of facilities also helps to ensure the continuance
of long term R&D programs.
Looking to very successful R&D organizations, it seems
to be a best practice to analyze how the developers spend
their time. It is especially important to ascertain what "fire
fighting" activities they undertake and identify underlying
problems that make fire-fighting necessary. Thus, one useful
performance measure in development projects is the share of
total time on each project spent on fire fighting.
Prioritizing resources for R&D projects
Long-term versus short-term issues arise when resource allocations
become constrained. Two different methods of managing the
resource allocations are discussed in the examples below.
Example 2
For example, one firm experienced a period of poor profitability,
which led to the cutting of R&D budgets. The board of
directors was aware that this would create problems for the
future. To alleviate the negative effects of long-term projects
being cut, twenty top projects were defined. Their scope was
structured and they were allocated a special budget. Such
a policy keeps all resources from being consumed by immediate
needs and keeps key research personnel working on appropriate
assignments. Thus, one way to ensure long term R&D, is
to define such major projects.
Defining and prioritizing projects in a top-down approach
can lead to other problems. Some forum participants were concerned
that in rapidly changing fields, who would better know than
the people close to the technology what the next project should
be? Many researchers are skeptical about the quality of decisions
about technology projects made by non-scientists
Example 3
In contrast to Example 2, one firm uses a prioritization model
where the R&D manager regularly meets with his technology
project leaders to establish priorities. Together, they develop
a list of important projects and the list order is prioritized.
There are always more projects than money, so there is often
reprioritization to accommodate new projects. Changes can
occur monthly, bimonthly or quarterly, which provides the
firm with a competitive advantage over slower acting competitors.
The priority changes in the example typically do not involve
massive shifts in resources. Changes involve moving a person
to an area of higher need, changing the schedule for access
to certain equipment, or modifying a list of features to be
incorporated in a new product. Clearly the most significant
changes occur at the product development end and there is
less change in long-term research programs. However, the cumulative
effect of incremental changes in long-term research can help
adapt the research to evolutionary changes in markets and
technology.
Integrating functional and R&D strategies
A key concern was raised that long term seedling research
projects are at stake when research resources are allocated
to functional managers. It is often difficult for functional
managers to put a value on research projects and therefore
there is a risk that long-term projects will be stopped. Experience
suggests that the risk is very real and all too common. Many
forum managers emphasized the need for support from top-management
to maintain longer-term re-search projects. Some favor
keeping the research people in a site separate from development
and having a separate prioritization for the research-only
budget. As in Example 2, funding for long-term research needs
to be protected.
The method by which R&D project priorities are determined
is important when integrating corporate strategy and R&D
strategy. Some in the forum advocated prioritizing research
projects by looking at their long-term impact on the company.
The key question to ask is: If this project works out, what
would be the resulting economic value of the successful re-search?
Participants also discussed best practices that would help
keep R&D priorities aligned with corporate objectives.
Example 4
In one example discussed, a firm has approximately twenty
R&D projects per year. Once a project is started there
is a commitment to the customer and the project must be com-pleted.
There is at the same time a high technical uncertainty about
how long and how costly each project will be. Also, there
is a fear of "ivory-tower research" that it will go off on
its own. To help ensure closure, the firm assigns a local
researcher for no more than two years at a time in the corporate
research center.
International Cross-functional Teams for
Product Development
The 1997 Forum participants focused considerable attention
on a variety of issues concerning international cross-functional
teams for product development. All participating organizations
currently employ some form of cross-functional teams in product
development. Using cross-functional teams helps communication
between departments. When using cross-functional teams, development
proceeds faster, often by a factor of two or more, and the
quality of the resulting product is almost universally perceived
as being better.
This section reports on discussions related to evaluating
and improving on the current success of cross-functional teams
in product development. It focuses on the range of complexity
of teams, employing cross-functional teams in the product
development cycle, and best prac-tices in the design and management
of cross-functional teams. Many of the issues discussed consequently
complicate implementing strategy and create conflicts integrating
corporate, functional, and R&D strategies.
Simple cross-functional team:
Project leader- Engineering -Marketing- Manufacturing
Complex cross-functional teams:
Range of Complexity of Cross-functional Teams
The simplest form of a cross-functional team consists of a
project leader and representatives from departments such as
engineering, marketing, and manufacturing. On the other end
of the spectrum, there are large teams working in parallel.
Examples of this range are shown in fig-ure 2. In the complex
situation, multiple product development projects are associated
with cross-functional project teams composed of members from
facilities around the world. Local sub-teams manage local
adaptations to the "global platform" design. Note that the
complex case often includes more functions, such as accounting
and after-sales product support.
Cross-functional teams in the product development cycle
Example 5
Company Y has been employing complex cross-functional teams
for over five years. Since Y started using the team structure,
product development time has been cut in half. For each new
product under development, a team of twenty is composed of
functional leaders from sites in four countries (similar to
that shown in figure 2). The team meets bi-monthly, rotating
through all sites during a year. Rotating the meeting location
serves to distribute the travel requirements equitably, ensures
that each country team has a chance to learn first-hand about
innovations and constraints in other locations, and reinforces
a sense of global mission with the employees of each facility.
Note that different teams work on several development products
at the same time. Some team members may belong to more than
one team - for example, accounting. Projects are usually staggered
in order to (theoretically) level the work load for engineering
de-velopment and operations.
In Company Y, a typical product development cycle consists
of four phases: concept, development, pilot, and production.
In the first phase, the cross-functional team consid-ers a
number of factors. They make a customer needs analysis (end-users,
their compa-nies, and distribution channel), determine regulatory
requirements for product (noise, environmental, safety), assess
the competition; select a market position; decide pricing;
incorporate the financial goals of company; adhere to capital
constraints; and adapt available technology (such as new component
advances). During the concept phase, the team decides the
functional specification. The process includes "extremely
rigorous Q.F.D. ".
The concept team also decides where major components will
be manufactured. Compo-nents may be out-sourced or manufactured
in company factories in one or several coun-tries. Not all
components are manufactured in all plant locations, depending
on econo-mies of scale, shipping costs, existing plant schedules,
etc. The manufacturing decision is complicated by considerations
of local adaptations for regulatory or customer re-quirements.
Project management includes critical path (time) and definitions
of activity-based tasks, which links to an activity-based
cost system.
After a formal approval by senior management, the functional
specification is frozen. The development phase includes development
of product and process designs, analysis, simulation, refinement
and procurement. Expertise from corporate centers is drawn
on and not duplicated by the team. After a review, several
(2-3) prototypes are built and evaluated.
In the pilot phase, manufacturing tools up and builds 10-15
products for verification and beta-testing by key customers.
Orders from customers will not begin before the pilot. After
a final formal approval by senior management, the product
enters the full manu-facturing phase.
From a human resources perspective, there are two key points
to be noted about Company Y's use of cross-functional teams
in the product development cycle. First, team members are
evaluated and rewarded by the project manager(s) and not by
functional management. Y views this to be one critical factor
in their success with cross-functional teams. Second, dur-ing
some product development cycles, turnover (promotions out
of) the cross-functional teams can be so high that few of
the original team members are present at the end (approxi-mately
30 months from concept to the start of manufacturing). Because
of this dynamic par-ticipation, Y views Q.F.D.1 and well-defined
team processes to be of critical importance.
Why does Company Y have such high turnover in teams? Apparently
(see figure 2), at least some project members have begun to
specialize in different phases of the product develop-ment
cycle. Although full verification has not been obtained, it
appears that a concept phase engineer moves on to the next
concept phase project when that phase ends, as illustrated
in figure 3, below. Staggering projects over time efficiently
utilizes expertise across projects, dramatically increasing
the productivity of expert managers. One staffing implication
is that the number of staggered projects can be increased
or decreased slightly with hiring, firing, or transferring
team members with high expertise. An implication for competing
on the basis of time is that innovations in one development
project rapidly diffuse to staggered projects, in contrast
to having to wait until projects are completed.
To better understand cross-functional teams, the forum examined
a second company's practices, briefly described in the example
below.
Example 6
Company Z utilizes a variation of the complex cross-functional
team for its product development. Cross-functional teams are
composed of project leaders from one country, then development
teams are drawn from all over the world. As with Company Y
in the previous example, several projects may be in progress
at one time and the projects are staggered by several months
to level the load on R&D.
Important differences from the Company Y example include:
1) Project leaders make many site visits; 2)There are some
problems coordinating development workers; and 3) A world-wide
definitions team generates very complex requirements (accommodating
many local ad-aptations). Z's product market is high technology
and changes rapidly, which causes "dy-namic goal shifting",
that is, the product requirements are a moving target. As
a result, man-agement monitors product development efficiency
in part by comparing with historical data for "similar" projects
at different points in past project life cycles. In contrast
to Y's team members being evaluated and rewarded solely by
the project manager(s), Z's people are evaluated and rewarded
both individually (line manager) and by team, that is two
separate bonuses.
Further analysis of the dual evaluation and bonuses in the
Company Z is informative. The state-of-the-art technological
level required for Z's product markets requires that employees
stay at the forefront in their functional specialty. Evaluation
and bonus by a functional man-ager helps to insure that employees
are motivated and rewarded for continual learning, as well
as evaluated by an appropriately knowledgeable manager. On
the other hand, the high uncertainty associated with Z's projects
suggests that team members not be evaluated exclu-sively on
the success or failure of innovative projects. It seems inevitable
that some projects will fare better than others for reasons
such as marketplace acceptance, unanticipated techni-cal "bugs",
and timing of competitors' product innovations. Thus, management
may find it difficult to unambiguously allocate responsibility,
hence rewards, for the team's effort. The double evaluation
seems to ensure equitable treatment and consistency with the
corporate technology strategy.
Design of cross-functional teams
The performance and success of cross-functional product development
teams are critically dependent on differences in the design
and implementation of the teams. This section of the report
provides detail about the organization and management of cross-functional
teams drawn from the forum participants. Participants identified
six currently important manage-ment problems and a variety
of solution alternatives. Each is discussed in turn.
Individual rewards
The first problem is how to align individual rewards with
project goals and signal the strate-gic importance of the
project to team members. One solution is for the project leader
to evaluate and distribute bonuses to functional team members.
This would seem to work best when members work on one project
(perhaps a few) at a time and when the company is deeply committed
to a strategy of cross-functional team product development.
A second alternative is for the project leader to evaluate
the performance of the functional members, but have the functional
manager determine the bonus. This procedure is perhaps better
than the previous one if the functional manager is responsible
for allocating effort across a large number of equal priority
projects. However, most R&D managers feel that functional
managers still have too much responsibility for allocating
resources such as bo-nuses, personnel, equipment, facilities,
and scheduling.
Some companies currently have the functional managers evaluate
and distribute bonuses to function members. This policy is
best for a limited engagement "strike force" assignment and
is inconsistent with the goals of cross-functional team product
development. Otherwise, it is often counter-productive and
dysfunctional. The presence of this policy may be a symptom
of functional managers resisting giving up power over resources
or a lack of top management commitment to cross-functional
teams. Transferring power from line managers to cross-function
team leaders can be "painful" and take up to seven years to
"convert".
Corporate priorities
The second problem identified is that of corporate priorities
for product development and signaling the importance of product
development projects to other (non-R&D) corporate units.
All participants seemed to agree that the best policy is overt
CEO support for cross-functional teams. It is also important
that there be high level sponsorship of projects, in terms
of involvement and commitment. The commitment and involvement
of executives signals the importance of projects to corporate
units that are not directly involved in product develop-ment,
particularly other company projects that might draw off resources
and the timely re-sponse of bureaucracies. Furthermore, it
is important that there be "strong" project managers, that
is, with the power to allocate resources and reward performance.
In all cases, it is a good policy to make sure there is a
clear project ownership. Lastly, project sponsors need to
be kept fully and quickly informed of any emerging problems
in a product development project. A best practice in which
this policy is implemented is to have a small core group responsible
for each project and a fringe group of executives who are
fully informed and able to attend meetings and react when
they think the project is veering off course.
Projecting future needs
A vexing problem is that marketing and sales people often
have difficulty projecting the fu-ture needs of customers,
particularly where products require higher technical knowledge
than the marketers have. Yet many feel that marketing and
sales should be involved in project de-sign to ensure proper
price and features. This conundrum is particularly a problem
with state-of-the-art products, where perhaps only a few people
truly understand the technology. Most agree that it is important
to have involvement of key (knowledgeable) customers early
in the product development. This involvement is elicited to
some extent by most cross-functional product development teams,
but participants explicitly desired that it be done even better
and more effectively.
It is also desirable that R&D staff have direct contact
with key customers when sales and marketing do not understand
or can not communicate state-of-the-art technical issues.
However, in some countries, such as Germany, "it is still
not common for developers to talk di-rectly with customers,"
noted one forum member. Also, some R&D managers report
that salespeople want "Gee Whiz!" products, even if that is
not exactly what customers are re-questing. Thus, it is important
to clarify both what is possible and what is needed by the
mar-ket. When it is possible to hire sales people with adequate
technical knowledge, there is a long-term problem keeping
their knowledge up-to-date and at what cost.
From a policy perspective, it may be beneficial to change
the compensation of salespeople from being based on quarterly
sales to include a component of future profitability. Such
a policy is widely desired or wished for by R&D management,
but is currently reported as not yet widely implemented. On
the other hand, managers feel that it is desirable that the
sales force focus on selling existing products that need to
be shipped today and not try to sell prod-ucts that are not
out of development yet. R&D managers are poignantly aware
that profits on existing products fund R&D and that premature
selling creates unnecessary pressure on de-velopment teams.
On a related matter, R&D managers would like to see more
incentives to discourage market-ing and sales from pushing
a different product variation for each customer. The concerns
are that profitability should be more important than sales
revenue targets and that product varia-tions burden R&D
and manufacturing with extra costs in time, assigning personnel,
loss of economies of scale, and expenses. Theoretically, prices
should be raised sufficiently to re-coup the extra costs,
but competitive pressure and imperfect accounting systems
seem to pre-clude fully capturing the revenues. Also, this
selling tactic is tantamount to switch from a mass production
strategy to custom work, which should require completely restructuring
the organization and R&D strategy.
"Dynamic reallocation" of functional personnel
In resource constrained environments, there can be a problem
assigning functional people (engineers, marketers) to project
teams when needed. In particular, unanticipated problems in
product development almost always require "dynamic reallocation"
of functional personnel from other projects. Also, resource
scheduling never perfectly matches evolving project pri-orities.
One firm has a senior manager attend monthly reallocation
meetings as a 'referee'. This practice provides immediate
resource allocation decisions, which is a major advantage
in addressing problems promptly. Another firm has a staff
person responsible for ensuring cross-functional members attend
meetings, which can sometimes be a problem, and prodding functional
managers to fulfill their resource committments. This approach
is important for keeping team members apprised of emergent
resource needs and preventing unnecessary de-lays. Some suggest
that it may help to have functional managers evaluated by
development teams on their success in allocating resources
when and as needed. This seems to be the heart of the widely
held concern about functional managers' power over resources.
The importance of the reallocation problem is growing. Many
organizations are loading en-gineers 100%, leaving little
slack for reallocations. Also, training for functional personnel
is becoming more important, while demands for the time taken
for training are increasing. Fu-ture solutions need to incorporate
the training issue. (In a previous section, it was noted that
there is a related long-term problem keeping the knowledge
of salespeople up-to-date and at what cost.)
Technological competence - gaining and keeping
All R&D organizations are concerned about gaining and
keeping technological competence. This concern is manifest
in policies for staffing R&D, that is, hiring versus subcontracting.
In the forum, several policy solutions were offered for building
and maintaining competence. For new technologies, it was suggested
that the company pay technical consultants to jump start development,
then management should act to build the competence inside.
The key issue is time to train people internally, because
short development cycles mean that there is not suf-ficient
time to (re)educate existing personnel, forcing managers to
hire additional personnel. However, labor laws in most European
countries make it very difficult to layoff or fire employees,
which promotes the practice of using consultants rather than
hiring full-time em-ployees. A second issue involves difficulty
finding good (future) product developers in a pool of technically
competent new hires, such as out of a university. One participant
aptly stated the employee search problem, "Product development
is different from science on the bench."
A topic of keen concern to most R&D managers is the maximum
amount of subcontracting that can be utilized without changing
the nature of the R&D organization itself. They fear that
too much subcontracting can cost dearly in the long-term due
to a loss of competence. A policy restricting subcontracting
to less than 15% of R&D was agreed necessary to keep competence
inside the company. All agreed that 50% of R&D workers
as subcontractors would be unacceptable. Most agreed that
40% would be too high. A range of 10-25% was re-ported as
currently practiced, with some concern that some organizations
are already ex-ceeding desirable limits. Another subcontractor
issue raised was a report that French co-employment laws have
criminal and civil penalties for talking directly to subcontract
em-ployees. By French law, communication must go through supervisors,
which slows and dis-torts communication. Thus, policies should
be adjusted for differential cultural and regulatory effects.
Managing Collaboration
The last of the currently important management problems relates
to managing collaboration between firms. On the topic of technical
competence, most participants believe that technical exchanges
between firms can be good for both firms, in terms of gaining
and keeping com-petence. However, the presence of a "Not invented
here" syndrome will impede creation of some joint ventures.
Participants also note how disastrous joint ventures can be,
suggesting that the means of exchange be very carefully considered.
For example, it was reported that the collaborative decision
making process can be quite complex in Europe, often leading
to "advising" rather than "deciding". With some flexibility
on the part of the parent managers, the collaborative effort
can succeed.
After discussion about a wide range of present and past collaborative
arrangements, several conclusions were drawn. First, mutual
trust is critical for collaboration, particularly if there
is any tension between confidentiality and sharing information/teaming.
Second, collaboration requires good communication, especially
of the logic underlying a decision. Insuring full un-derstanding
of the basis of decisions is reported to be particularly important
across national cultures. Third, collaboration can be strengthened
by historical links between the companies, building on a solid
foundation of a shared "mindset" and friendships between personnel.
It is suggested that collaborative success breeds excellent
future collaboration as well.
One way in which collaboration can be better managed is illustrated
by the following example.
Example 7
A company used "third party" international management professors
to interview the managers and employees involved in a collaborative
project. Using the information from the interviews, they returned
and explained how different cultures work. The result was
much better collaboration and some small changes in team membership
to accommodate local culture. For example, to accommodate
the national culture at one location, a functional manager
was brought into the cross-functional team decision making
loop. This example confirms the value of judicious policy
adjustments to deal with different cultures.
Conclusion
This report highlights the critical role that the R&D
organization plays in the very complex task of implementing
company strategy. Based on discussion, best practices, and
examples drawn from a number of organizations, the first section
examined key issues involving man-aging trade-offs between
short-term development and long-term research, different ap-proaches
to prioritizing resources for R&D projects, and complications
integrating corporate, functional, and R&D strategies.
The second section addresses a variety of issues concerning
international cross-functional teams for product development.
Most of the issues evaluated link directly back to complications
in implementing strategy and conflicts integrating corpo-rate,
functional, and R&D strategies.
One theme that threaded its way through the week of discussions
was the need to balance competing demands on R&D management.
Resource needs for long-term research compete with the immediate
needs of short term development projects and day-to-day operations.
In collaborative work, there is often some tension between
confidentiality and sharing informa-tion/teaming. The economies
of scale of global products compete with customers' demands
for product variations and adaptations. The need to sell existing
products, in part to fund R&D, competes with customer
desires for state-of-the-art products that are not out of
devel-opment yet. Early in the product development cycle,
marketing and sales people often have difficulty projecting
the future needs of customers, particularly where products
require higher technical knowledge than the marketers have.
Yet marketing and sales must be involved early in project
design to ensure competitive price and features.
R&D organizations have found a variety of innovative
ways to balance these competing demands. International cross-functional
teams are employed for product development, bringing much
of the decision making and inevitable trade-offs out of corporate
offices and as close as possible to the product. Within companies,
multiple product development projects are associ-ated with
cross-functional project teams composed of members from facilities
around the world. Local sub-teams manage local adaptations
(national standards, regulations, and key customer specifications)
to the "global platform" design.
Another theme in the discussions was the increasing complexity
of the task of R&D management. In recent years, production
and R&D facilities have become more decentralized and
geographically dispersed. Cross-functional teams now include
more functions, such as ac-counting and after-sales product
support. The involvement of customers and collaborations with
other companies create a complex network of communications
linkages. Changing in-dustry prices, acceleration of technological
change, and faster product introductions have complicated
management of R&D. Terms such as "dynamic goal shifting"
have been in-vented to describe how product requirements have
become a moving target and unanticipated problems in product
development almost always require "dynamic reallocation" of
functional personnel among projects.
From the increasing complexity, some trends are emerging
for ways to cope with the load. In cross functional teams,
it seems that project members have begun to specialize in
different phases of the product development cycle. As they
cycle in and out of teams, other functional knowledge workers
are entering and exiting the teams as needed in the increasingly
resource-constrained environment. Many organizations are loading
permanent employees to 100%, leaving little slack for reallocations.
Increasingly, more team members are contract employ-ees. Managers
have found ways to begin dealing with this changed nature
of the teams them-selves. In response to increasing cultural
diversity and changing teams, mangers are attempt-ing to improve
communication and full understanding of the basis of decisions.
None feel that they have found the perfect solution and set
of tools. All seriously self-evaluate and try to improve on
their current successes in the process of product development.
The two threads of balancing demands and increasing complexity
knot together to create a great challenge for tomorrow's R&D
managers. All R&D organizations are concerned about building
technological competence over time rather than simply exploiting
them. They must allocate the time and other costs to maintain
competitiveness. While continual learning and skills training
are becoming more important, demands for the time taken for
training are in-creasing as well. Yet, R&D projects must
be completed at minimum time and cost, relative to competitors,
and the results must be perceived as "state of the art" by
customers. Ever shorter development cycles mean there will
be even less time to (re)educate in the future, but the knowledge
of salespeople, functional workers, and even customers must
be kept up-to-date. Good solutions to this challenge will
be judged by the extent to which they increase the value that
R&D contributes to the firm and its competitive position
in the marketplace.
This report has drawn on the experience of participating
executives to provide documentation of some of the better
alternatives for designing and managing an international R&D
organi-zation. The forum participants have shared their collective
current knowledge of the key is-sues and challenges considered
to be important in improving the performance of interna-tional
R&D. The report includes many examples of "best practices"
and variations with which they are familiar. For completeness,
also written up are various caveats and limitations that emerged
in discussions of those practices. For those who read this
seeking some guid-ance, know that it is most important that
each company's management team decide what is most appropriate
for their own context. As for the future, these complex and
changing times require us all to continually learn from each
other to ensure continuing success in R&D in-tensive organizations.
Appendix 1 - Quality Function Deployment (QFD)
Overview
Quality Function Deployment is a team-based technique that
provides a means of identifying and translating customer requirements
into technical specifications for product planning, de-sign,
process, and production. The term Quality Function Deployment
is a loose translation from the Japanese name for this methodology,
hin shitsu (quality), ki nou (function), ten kai (deployment)
[1]. The methodology consists of a structured procedure that
starts with the qualities desired by the customer, leads through
the functions required to provide these prod-ucts and/or services,
and identifies the means for deploying the available resources
to best provide these products and/or services. Research has
found that QFD can provide some short-term benefits such as
reducing the cross-functional barriers associated with product
develop-ment teams and aiding changes in corporate culture.
However, over the long-term, QFD has been shown to address
the more tangible benefits of reduced cycle time, reduced
develop-ment cost, and increased productivity [1]. An important
benefit of QFD has been its effec-tiveness in capturing, prioritizing
and stabilizing customer requirements. As with many busi-ness
practices, the manner in which QFD is implemented will likely
have a significant impact on the benefits derived [2]. Team
commitment to the methodology is an important success factor
[2].
Background
QFD has its roots in Japan of the late 60's and early 70's
[1]. The Japanese created a method-ology to support the development
process for complex products, such as supertankers, by linking
the planning elements of the design and construction processes
to specific customer requirements. By employing this methodology,
numerous Japanese companies enabled their product development
efforts to more effectively focus on meeting customer needs,
thus building a distinct competitive advantage. The successes
in Japan helped lead to the adoption of QFD by companies in
the United States starting in the early 80's. Since then,
with appli-cations across many different manufacturing and
service based companies in the US, QFD has led to some dramatic
success stories: reductions in overall project costs (for
example, by 50%), reductions in project cycle time (for example,
by 33%), and major increases in pro-ductivity (for example,
by 200%) [1].
References:
1. Guinta, L. R. and Praizler, N. C. The QFD Book, The Team
Approach to Solving Prob-lems and Satisfying Customers Through
Quality Function Deployment. AMACOM Books. 1993.
2. Griffin, A. "Evaluating QFD's Use in US Firms as a Process
for Developing Products.",
Journal of Product Innovation Management, 9:171-187, 1992.
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